I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply. Chevrolet offered the silverado in twowheel and fourwheeldrive variations during the 2002 model year. The transfer case, for four wheel drive models, is similar to the manual transmissions and differentials. I spent a ton of money on these forks and cant even get a reply from marzocchi, what a surprise. I was just reading in the upgrades section about wiring the 4wd switch so you can run low range in 2wd and the hubs wont lock in. I havnt done this so i dont really know what needs to be done but i know its a lot of fabrication. Drain plug 24mm socket, 27 ftlbs fill plug 24mm socket, 27 ftlbs fill quantity 1. As with the rear differentials, some models only have a fill plug and require special steps for fluid evacuation, which is shown in the diy video for changing the rear differential fluid. Without testing it is impossible to say how much, in some cases flex is good. The 112 resolution configuration is described by marzocchi et al. Mxtech skf fork seal application guide item description.
It is possible, they make the same tcase in a manual version. The conventional zocchis were trampas parkers favorite. If marzocchi made another shiver dc type fork today, id but it. This is the most complete rear spring swap kit on the market. Taking the electric 4x4 actuator off a gm 99 blazer or most gm trucks transfer case and making it manual for a cheap, reliable, permanent fix. Transfer case motor 600807 transfer case shift motor. The user of this marzocchi product expressly recognizes. Aug 07, 2014 i have a 2002 mitsubishi montero sport 3.
Its incredibly versatile, and in the hands of someone who can and knows how to set up his fork well, is an absolute lethal weapon. Inverted shocks or struts were specifically designed for racing to transfer the weight of the. To release the lever from the top of the case, push the lever guide downward while rotating it counterclockwise. Hi i was just looking up in my service manual what kind of fluid, quantity of fluid for the transfer case. Now another friend wants my help with his 2002 marzocchi shiver sc and i cant find any info online. One response to electronic transfer case no more, convert it. My forks are working great 5 wt oil compression 18 out and i changed the oil 4 rides ago and it was only slightly cloudy but clean. Manually shift the transfer case at the shift shaft, using a crescent wrench if necessary. I think the manual may suggest 7590w for some temps. It has all the advantages of the best shaft type conversion kits, yet it uses all the original parts, with no new yokes necessary. Swapping a manual t case in, shouldnt require any fabrication.
Use of the manual carefully read, follow and understand the instructions given in this manual. My truck has the lever and i use supertech aft fluid in it. Vehicleengine search vehicleengine search makemodel search makeengine search. Electronic transfer case no more, convert it to manual. Designed for offroad, cross and enduro features a pressurized cartridge marzocchi owns two patents on this technology and pfp system that allows the rider to manually change the compensator preload by screwing or unscrewing the register. Discussion in 610630 started by fast1, may 14, 2014. The transfer case on my 2002 montero sport is shot.
Take a moment to drop by the store and shop our products. Offroad 48 the cross enduro usd48 fork is a reliable product with many victories on races. It is an essential part of the product, and you should keep it in a safe place for future reference. The number available to ship today is for orders placed by 8. I found a great post from 2006 with lots of great information.
Do i need to drain oil and coolant to replace turbos. Transfer case motor 600907 transfer case shift motor. Skf fork seal application guide aprilia shiver dorsoduro 0608 item description kit41s skf 41mm showa honda. Transfer case fork insert kit, insk207 transfer case. I plan on doing a changeflush to front, rear differential and transfer case this weekend. To order tools, revalving kits, and replacement adaptors click here. If you converted to an actual manual transfer case and got an older tailshaft housing for the mounts of the manual shifter, it will not have a hole for the speed sensor, and the only tailshaft housing you can use that has those would be a 02 or 03 level 2 housing. Feb 14, 2011 if you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end.
Fox prototype inverted dh fork world exclusive pinkbike. New process 203 transfer case conversion kits free. For example, this is not going to be the case for bathymetry, since. Its no longer on the marzocchi site but enduro seals has a. Now a manual transfer case requires quite a bit of work. Last fall my electronic transfer case decided not to allow me into 4low. Marzocchi 888 bushing sleeve, bike fork service parts, online bicycle parts store, road bike, bmx bike parts, mountain bike. The fourwheeldrive silverados rely on a transfer case to transfer the torque from the transmission to the front drive axle. Np149 transfer case repair parts we carry gm transfer case parts for the new process 149 transfer case used by gm for some of their medium and lightduty trucks and awd vehicles. Nov 05, 2011 the transfer case on my 2002 montero sport is shot. If you look closely at page 93, it states the word or referring to gl4. The transfer case does not allow the drive wheels to power the car in the awd mode. In this case dismantle the parts of foot valve 29 which is located at base of othe cylinder 28 inside the body remove the stop ring, take out tr component parts and clean them wi very clean petroleum or methyladed spin assemble following the order illustrated the figure, it is advisable also to clean inner part of the shock body.
It has none of the disadvantages of the crown type kits by. A case of trying to apply roadie tech to mountain bikes without thinking. Jul 12, 2004 if i grabbed the lower fork leg i got the movement when i compressed the fork up 1 inch it was less and at 2 inches compressed i felt no free play tight. Convert 4x4 to manual control blazer jimmy s10 sonoma duration. In 2001 rangers started judging speed with a vss in the tailshaft housing.
The toyota red coolant is my choice but if you are switching to it from something else do a real good flush to get whatever else out. Left click to view online, or right click and save target as. Failed 1997 ford explorer transfer case problems was making noise, find out whats wrong duration. When i got mine i just popped off the old hubs and slid the new ones on and i was done. But the shiver 45mm forks are no where near 1985 suspension standards. I think they are slightly undersprung for my weight and riding, but i also think that going to the next higher rate 0. Weve created this product to help ease the process of swapping out your bw56 electric shift transfer case for a manual shift transfer case. Select your year, make, model and engine to find those that fit your vehicle.
More like a kit than a single part, dormans transfer case motor comes complete with all the necessary electrical pins and plugs to. We carry gm transfer case parts for the new process 149 transfer case used by gm for some of their medium and lightduty trucks and awd vehicles. If you have a lever on the floor, then you use a atf fluid in the transfer case. The hard part is finding one, and then of course cutting a hole in your floor. October 1, 2002 and after electrical circuit diagrams. Triple shifters all parts are in and we are assembling. Thes eliminator rim was ahead of its time, but changing a tire could turn into a. Anything push button you need the fluid avail only from gm dealerships or online. Sst spatial variability is influenced by the climate change and its impact on. The easiest type of technical maintenance is changing engine oil, axles oil, manual and automatic transmission oil. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. Replacement automatic transmissions, manual clutches, drivetrains, and more. As for a manual, unfortunately without my work login to their tech area, i can only provide you the owners manual.
Marzocchi 45mm shiver forks discussion page 2 cafe husky. Electric to manual transfercase swap ford ranger forum. I am sure i can get ahold of the gear oil locally, but the crush washers might be an issue. Transfer case fork insert kit, insk207 transfer case parts at wholesale pricing. Discussion in drivetrain tech started by brinker88, feb 14, 2011. Stock shim stacks for the marzocchi shiver 48 on 4ts. Sep 29, 2014 the transfer case, for four wheel drive models, is similar to the manual transmissions and differentials. Bmw and mini diy video how to change 4wd transfer case. Ngv 1 electdiag 11002 140903 vehicles manufactured. Many people saved thousands of dollars by doing some technical service procedures for their chevrolet blazer 2002 by themselves. The odd part is that the manual does not identify the spacer. Manual is confusing discussion in common items on husqvarnas.
This video may come in handy for those that venture into the marzocchi shiver forks. The only fabing involved, would be cutting the hole, and for mounting the bezelboot setup. Well its the first time for me replacing my own turbos. The dealer suggested that i add a little preload to the springs as. I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply swapped out. Transfer case rebuild kits free shipping on orders over. You can count on these kits to reduce wear and tear on your drivetrain, as well as to create some savings at the gas pump. Bike fork service parts, online bicycle parts store, road bike, bmx bike parts, mountain bike. Transfer case, electric to manual conversion dodge. Owners manual warning failure to follow these instructions could result in failure of the product, an accident, personal injury or death. According to marzocchi, the oil levels are 5cc in both legs, using 7. Because at the time you had marzocchi shiver scz1 and then you had. This is an aluminum case chain driven parttime unit used in many domestic trucks in the 80s.
Bike components, clothing for cycling and accessories. Find great deals on ebay for nissan murano transfer case. Looking for great flex from a chevy or ford rear spring. Atf fluid for trans and t case and 8090w gear oil in the diffs. Check in your manual as it will state what you need. So here it goes, my 04 has this clunking noise when you first accelerate. Auto trac transfer case fluid available at your gm dealer. Youll find we carry silverado transfer case replacement parts as well as other gm model awd transfer case repair parts. Unfollow transfer case rebuild kit to stop getting updates on your ebay feed. Beta riders club discussion forum view topic stock. Anyways if you have any info oil levels, diagrams, etc. I see that on page 93 in that owners manual link you provided, it states to use d matic in the transfer case, but on 98 is states to use 75w90 gear oil. Custom valved and setup to rider weight, ability and riding style, send us an email describing your setup needs.
Gm chevy np 261 263 hd xhd transfer case 99up small parts kit snap ring. Its frustrating enough to have your electric motor fail on your bw56 transfer case when you really need 4wd. Changing break fluid in chevrolet blazer 2002 is also is a simple task. The car works fine in 4wheel drive mode high and low.
Common issues to look for under a bmw x5 e53, includes a look at the automatic gearbox plug sleeve seal removal and replacement, castor bushes, cv boots, and charge hose seals. I need help rebuildin a 2002 marzocchi shiver sc pinkbike. When installing the encoder motor, ensure that the encoder motor is indexed correctly and the motor is flat against the transfer case before tightening the bolts. Service and rebuild manual marzocchi forks for ducati and others luca guala. What kind of transfer case fluid do i use in my 2000. Fluid types and capacity for 94 4x4 toyota 4runner forum. Autozone carries hundreds of thousands of parts and accessories. Bmw e30 325ix oem rear driveshaft axle transmission to differential gelenkwelle bmw e30. Actually they had a very good manual online for the shiver forks.
Designed to install and perform like the original motor, it uses a factorystyle connector and is sealed for protection. Swap out a seized transfer case motor with this direct replacement. Available for all models of 35 mm marzocchi shivers. Rebuild kit for np208 transfer case new process 208. May 14, 2014 marzocchi 45mm shiver forks discussion. Bw56 electric to manual transfer case conversion brackets. Chevrolet blazer 2002 oil, coolant, transmission fluids. If i wanted to move somthing heavy, could i just switch it into 4wd low and just not lock the hubs in. This part is manufactured by one of the most trusted. Marzocchi 45mm shiver question motorcycle suspension. It shouldnt be even more frustrating to try and locate the proper brackets required to change over to a manual shift transfer case. Has anyone attempted hopefully succeeded in changing their electric shift transfer case to a manual shift transfer case. While many of these manual downloads are available.
I got electric shift transfer cases in both my rangers right now but i want to swap one out to a manual shift one if not both of them. Btw, the shiver s rule on an mx track where the speeds are higher and u can get thru the midvalve, people have tried them on mx tracks and were amazed how great they work. Internet at the user of this marzocchi product expressly recognizes. I took it to a mechanic and they said its the transfer case, i guess the chain wore a hole in the case.
Originally posted by routty i need to do this service on my 4runner, and was wondering where everyone gets their oil and crush washers. Fork bushings te 250 45mm shiver forks husqvarna 4. Chevy s10 pickup 4wd with 2 speed transfer case 2002, oe solutions transfer case motor by dorman. Universal cycles marzocchi fork seal kits 8507018p. Transfer case stopped shifting between high and low ranges. Great to have pics, tools, fluid capacities and torque specs all in one place. Which fluids for transfer case, frontrear diff change. Mile marker parttime transfer case conversions are perfect for owners of fulltime 4wd vehicles. The shift lever on the 4wd samurai transfer case is sealed to the top of the case with a boot 2 and a retaining clamp 1 fig. The harder your forks work, the hotter the oil will get and the more the oil will break down so the more frequently your fork oil should. Each kit has been carefully designed to provide years of troublefree service. Got my nice new dr500s ready to install, and i was just wondering if it is necessary to drain the oil and coolant before i take off the turbos.